FLS FertigungsLeitSysteme

Improve planning, production, and delivery!

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Production planning and control customers, references, case studies

FLS has more than 35 years of experience of introducing planning systems in the manufacturing industry. We help you to optimize your production.

Our customers

We have customers in various industries. The size of the companies varies from small to medium-sized businesses to large corporations. FLS has more than 35 years of experience of introducing planning systems to the manufacturing industry. Our system FEKOR is characterized by its sophisticated and practical functionalities. FEKOR is very flexible and we easily adjust the system to your specific needs.

Food industry

Hachez

Logo Hachez
Industry: food industry, confectionery industry
Products: chocolate and pralines
Production method: production of masses, conching, casting, converting, packaging
Production type: multi-stage
Our services: planning with Automatic Seasonal Peak Compensation while considering shelf life; Article Group Management (joint management of similar articles); planning of temporary staff during peak times; sequencing with consideration of cleaning processes right before the weekend
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Case study Hachez

Case study Hachez

Planning system makes chocolate manufacturing sweeter. Since implementing FEKOR production planning, Hachez has manufacturing and packaging under control: all parts are produced in a timely and efficient manner and end up at the packing station at the same time and in the right amount. Read more about how Hachez has optimized quality, on-time delivery, and costs to a great extent ... and therefore the profitability of the entire company.
Download file ›Planning system makes chocolate manufacturing sweeter. Since implementing FEKOR production planning, Hachez has manufacturing and packaging under control: all parts are produced in a timely and efficient manner and end up at the packing station at the same time and in the right amount. Read more about how Hachez has optimized quality, on-time delivery, and costs to a great extent ... and therefore the profitability of the entire company.

Ceralia

Logo Ceralia
Industry: food industry
Products: cereals, grain, crunchy muesli, flakes, gluten-free/gluten-containing products, legumes, baking mixtures
Production method: disinfestation, blending, filling, packaging
Production type: multi-stage
Our services: materials management for customer orders; on-time delivery and capacity to deliver off the shelf; reduced set-up times by sequencing similar items

Haribo

Logo Haribo
Industry: food industry, confectionery industry
Products: fruit gum, jelly products, licorice, confectionery
Production method: production of masses, casting, extrusion, converting, packaging
Production type: multi-stage
Our services: minimum and maximum retention time in molds; rest periods before further processing; various packaging formats to the same basic item; considering limited capacity in the production of masses

Industrial production

Eaton

Logo Eaton
Industry: electronics, plastic processing
Products: switches
Production method: injection molding, pressing, stamping, assembling
Production type: partial multi-stage
Our services: materials management, combining delivery schedules; coordination of material flow with foreign plants; planning of external production; provisioning for continually updated index levels of tools; complete material flow detection
Download:
Case study Eaton

Case study Eaton

At some point it was no longer feasible: the product range had expanded, the machine park grew and the manual detailed production planning with planning board, Excel spreadsheets and index cards was barely manageable. Using the production planning software FEKOR, enabled Eaton to increase on-time delivery substantially, while reducing inventory and costs at the factories in Holzhausen and Dausenau
Download file ›At some point it was no longer feasible: the product range had expanded, the machine park grew and the manual detailed production planning with planning board, Excel spreadsheets and index cards was barely manageable. Using the production planning software FEKOR, enabled Eaton to increase on-time delivery substantially, while reducing inventory and costs at the factories in Holzhausen and Dausenau

Sekisiu Alveo

Logo Sekisiu Alveo
Industry: plastics industry
Products: foam production
Production method: extruding, cladding, laminating, stamping
Production type: partially single-stage, partially multi-stage
Our services: order related production, high on-time delivery; materials management, combining delivery schedules; optimized set-up sequences, material flow detection and inventory management

Finstral

Logo Finstral
Industry: plastics industry
Products: window profiles
Production method: extruding
Production type: mainly multi-stage
Our services: materials management by forecasting plans with offsetting particular customer orders; capacity to deliver off the shelf; reduced set-up times by sequencing similar items; considering alternative tool sets

AS Tech

Logo AS Tech
Industry: metal processing
Products: bolt tensioners, hydraulic nuts, hydraulic wrenches, hand lever pumps, hydraulic pumps
Production method: all metal machining processes, assembly
Production type: multi-stage
Our services: custom order production; on-time delivery, to some extend delivery from stock; reduced set-up times by sequencing similar items;

Star

Logo Star
Industry: plastics industry
Products: pipe systems, pipes, molded components, couplings, fittings, bends, tap
Production method: extruding, machining, bending, welding
Production type: multi-stage
Our services: materials management by customer orders; strict adherence to deadlines, to some extend delivery from stock; reduced set-up times by sequencing similar items; tube remnant management of thick-walled extruded tubes and rods.

Münz-Prägstatt GmbH München

Logo Münz-Prägstatt GmbH München
Industry: Metal processing and finishing
Products: Coins and medals
Production method: Photoshop, CAD modeling, creating embossing tool, punching, molding, hardening, embossing, polishing, galvanizing, gold coating, finishing, printing
Production type: multi-stage
Our services: Planning of multi-stage production of embossing tools, planning of coin production incorporating the finishing of embossing tools, spezial program to quickly setting-up individual work-flows for embossing tools and for coins, capturing of production data and flow of material including inventory maintenance

Braas

Logo Braas
Industry: concrete industry
Products: roof tiles
Production method: cast into pallet forms (negative forms)
Production type: mainly multi-stage
Our services: production planning of more than 20 factories; materials management according to sales forecasts with the corresponding actual deviations; delivery from stock, combined with large customer orders; organizing the transport of bottleneck pallet forms between the factories

Lafarge Braas

Logo Lafarge Braas
Industry: plastics industry
Products: pipes, profiles, roof related tubes
Production method: injection molding, extruding, assembling
Production type: partially single-stage, partially multi-stage
Our services: materials management by forecasting plans; delivery from stock; reducing set-up times by sequencing similar items; multi-machine operation

Brück

Logo Brück
Industry: mechanical and plant engineering
Products: rolled and forged fittings and pipe connections
Production method: sawing, turning, drilling, milling
Production type: multi-stage
Our services: exclusively customer order production, rare repeated orders; planning to improve lead times; utilization analysis for secure commitment of delivery dates, reduction of set-up times by sequencing according to article diameters; barcode related order confirmation

Möller Tech

Logo Möller Tech
Industry: automotive supplier, plastics processing
Products: parts of car interior
Production method: injection molding, back-injection molding, blow-molding, 2-component technology
Production type: multi-stage
Our services: very high on-time delivery; materials management at accelerating and decelerating phases, dynamic safety stock, shop-in-shop production; optimized set-up sequence

Möller Flex

Logo Möller Flex
Industry: automotive supplier, plastics processing
Products: flexible parts made of soft plastic, multi-component parts (hard / soft)
Production method: injection molding
Production type: multi-stage
Our services: very high on-time delivery; materials management, summary of delivery call-off; optimized set-up sequences

Elmos

Logo Elmos
Industry: electronics
Products: ASICs (chip)
Production method: processing of wafer to chip
Production type: multi-stage
Our services: batch planning, planning of production orders without mixing batches, shortening of production orders to available batch quantity, complete processing of a wafer without residual

Geberit

Logo Geberit
Industry: building, plumbing, plastic processing
Products: cisterns
Production method: injection molding, assembling, packaging
Production type: multi-stage
Our services: reduction of set-up time by sequencing the orders with appropriate color sequence (light-dark) for the same injection mold; considering limited fitter capacity

Odelo

Logo Odelo
Industry: electronics
Products: LEDs for automotive taillights
Production method: bonding, injection molding, selecting, taping
Production type: multi-stage
Our services: batch planning, processing complete batch; alternative components; customer order is not related to single articles but a so-called order code. This code determines through the color and brightness classes which items are approved for delivery. Depending on the order code and the recognizable wafer yield, FEKOR plans which wafers are used in production in order to serve the customers’ orders.

Lumberg

Logo Lumberg
Industry: electronics
Products: connectors, power strips
Production method: injection molding, assembling
Production type: multi-stage
Our services: sequencing by similarity of items; master die

Nemak

Logo Nemak
Industry: automotive supplier, aluminum foundry
Products: cylinder blocks, cylinder heads
Production method: casting, finishing
Production type: multi-stage
Our services: dynamic coupling of lines; line cohesion; priority control in the absence of interim storage facility; cohesion of orders at the same alloy; confirmation management through information booths

Kronacher Kunststoffwerk GmbH

Logo Kronacher Kunststoffwerk GmbH
Industry: automotive supplier
Products: plastic parts, plastic-coated parts
Production method: injection molding, assembling
Production type: multi-stage
Our services: control and analysis of defective parts

Other industries

Marker

Logo Marker
Industry: sporting goods
Products: ski bindings
Production method: mounting
Production type: multi-stage
Our services: staff employment dependent assembly speed